Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Flexible Production Capacity
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Flexible Production Capacity
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1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Flexible Production Capacity
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the
1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Materials Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte.
Quality Assurance
We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
We provide Advanced Coatings & Treatments whenever necessary.
Specialized Finishing
We leverage a PMI (Positive Material Identification) gun in our manufacturing processes which oers immediate feedback, allowing us to identify and address material discrepancies on the spot, saving time compared to sending samples to a lab & ensuring that the material so received, matches the exact specifications and technical requirements of what has been ordered.
Manufacturing Process
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Our team possesses deep expertise in optimising
sterilization cycles for different product requirements.
This enables us to collaborate closely with our customers, understanding their unique sterilization needs
CNC MACHINING
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TURNING AND MILLING
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GRINDING
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INJECTION MOULD
MANUFACTURING
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Overview
Our in-house ETO (Ethylene Oxide) Sterilization chambers are equipped to handle a wide range of materials, ensuring comprehensive sterilisation for various products. These include primary packaging, secondary packaging, surgical consumables, medical devices, and finished dose formulations, among others. With over 20 years of experience in working with
ETO sterilization, our dedicated technical team possesses deep expertise in optimising sterilization cycles for different product requirements. This extensive knowledge enables us to collaborate closely with our customers, understanding their unique sterilization needs, and developing custom ETO sterilization cycles tailored to each product.
The facility is equipped with advanced monitoring systems to control temperature, humidity, and gas concentration, ensuring a thorough and effective sterilization process. We strictly adhere to safety protocols, including gas leak detection systems and pressure relief valves, to
ensure the protection of both personnel and equipment.
Supply Chain &
Inventory Management
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Meticulous control of
Critical Parameters
n our sterilization facility, the process is thoroughly controlled to ensure optimal results. Temperature, pressure, humidity, and exposure time are precisely regulated throughout the sterilization cycle. This high level of control guarantees that each product undergoes thorough sterilization without any risk of damage or degradation, ensuring that materials
retain their integrity while being completely sanitized. Additionally, process validation is a critical step in our operations. Each sterilization cycle is thoroughly validated to meet specific safety and ecacy standards, ensuring that the process consistently delivers reliable results. This validation provides assurance that all products are sterile and fit for use, aligning with
industry regulations and maintaining the highest levels of product quality and safety.
Advanced Monitoring, Documentation & Quality Control
Our sterilization facility incorporates advanced monitoring and documentation systems to ensure the highest levels of quality and compliance. Continuous monitoring is employed throughout the sterilization process, with real-time systems tracking critical parameters such as temperature, pressure, humidity, and exposure time. Any deviations from the established standards are immediately detected and flagged for corrective action, minimizing the risk of errors and ensuring that each cycle adheres to strict specifications. Alongside this, comprehensive documentation is maintained for every sterilization cycle. This detailed record-keeping guarantees traceability and supports full compliance with global regulatory standards, including ISO 9001:2015, ISO 13485:2016 & ISO 11135.
Each batch undergoes rigorous inspection and testing, including Biological Indicator (BI) and Chemical Indicator (CI) testing, sterility testing, and verification of the sterilization cycle parameters to verify the effectiveness of the sterilization process.
Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC
MACHINES
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
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02
MANUFACTURING & CAPABILITIES
TURN-MILL
CENTRE
Designed for producing cylindrical and concentric parts, this machine also performs light milling operations.
This makes it an ideal for precision threading and multi-functional machining.
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03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Our EDM machine uses electrical sparks to erode material, enabling the creation of intricate shapes, cavities, and fine details.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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04
MANUFACTURING & CAPABILITIES
CNC
Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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05
MANUFACTURING & CAPABILITIES
GRINDING
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
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06
MANUFACTURING & CAPABILITIES
LAZER
WELDING
Our laser welding machine delivers precise, high-strength, and clean welds,
This ensures superior durability and accuracy in component fabrication.
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Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC Machines
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
Read More
02
MANUFACTURING & CAPABILITIES
Grinding
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
Read More
03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Utilizing electrical sparks to erode material, our EDM machine
Enabling the creation of
intricate shapes, cavities, and fine details, ensuring superior precision.
Read More
04
MANUFACTURING & CAPABILITIES
Turning & Milling
Designed for producing cylindrical and concentric parts, this machine also performs light
milling operations.
Hence making it ideal for precision threading and multi-functional machining.
Read More
05
MANUFACTURING & CAPABILITIES
CNC Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire.
Delivering precise
cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
Read More
06
MANUFACTURING & CAPABILITIES
Laser Welding
Our laser welding machine delivers precise, high-strength, and clean welds.
This ensures superior durability and accuracy in component fabrication.
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Conventional Machining
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
DRILLING
LATHE
MILLING
01
CONVENTIONAL
MACHINING
DRILLING
Enables precise hole-making across various materials.
This process ensures accuracy and efficiency in component manufacturing.
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02
CONVENTIONAL
MACHINING
LATHE
Facilitates precision turning, cutting, and shaping of materials for high-accuracy, high-quality component production.
This makes it an ideal for precision threading and multi-functional machining.
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03
CONVENTIONAL
MACHINING
MILLING
Performs precision cutting, shaping, and finishing, ensuring superior accuracy and consistency in manufacturing.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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Customizable Sterilization Cycle
& Capacity
Our sterilization facility offers customizable sterilization cycles to meet the unique needs of each product. Tailored sterilization protocols are designed based on critical factors such as material type, product sensitivity, and intended use. This level of customization ensures that every product undergoes the most effective sterilization process for its specific requirements, whether it's a delicate biologic, robust medical device, or primary packaging. We have the flexibility to expand our sterilization capacity by adding more sterile chambers as needed, ensuring we can accommodate increased demand or specialized requirements. This scalability allows us to maintain efficient turnaround times while meeting the growing needs of our clients.
Customisation & Flexibility
Offering fully customised solutions that meet the specific design and operational needs of clients. We offer a wide range of materials (SS, MS, Brass, Copper, Aluminium, Plastics, composites) to meet performance criteria, including strength, durability, and corrosion resistance.
01
Flexible Production Capacity
Ensuring our facility to adapt to varying orders, whether for prototypes, low-volume runs, or large-scale production, we are equipped to support various industry sectors.
02
Rapid Prototyping & Iterations
Our ability to quickly develop and iterate on prototypes allows clients to see the potential design in action and make modifications early in the development cycle.
03
Quality Control & Testing
Utilising tools like coordinate measuring machines (CMMs), 3D scanners, and Vision Measuring Machines (VMMs) to measure the dimensions and tolerances of parts with high accuracy.
Advance Enginnering & Design
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Material Selection
We leverage machine learning technology to ensure precise data analysis and research.
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Alloy Forte
Coatings
PMI
Supported Net Zero Families by 2035
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Monthly Business Net Zero Conversions
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Sponsor Net Zero Scholars by 2035
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Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
“ Our sterilization facility not only ensures top-notch product safety and sterility, but also
goes green! We use cutting-edge technology, including a scrubber system that captures
harmful gases and turns them into water, which can be safely reused for gardening. It's all
part of our commitment to sustainability, while maintaining the highest safety standards for
both our products and the environment! ”
Knowledge
Nuggets
“ Every product requires a unique sterilization protocol, especially for heat-sensitive or
complex devices. Our sterilization facility offers customised cycles tailored to specific
customer needs, ensuring the best possible outcomes for every product. ”
Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.