Multi-stage Approach
Designing Tools,
Fabrication components, Machines
Our approach begins with close collaboration between design engineers and manufacturing
teams to understand the project requirements, constraints, and objectives.
Overview
Our Design Department follows a structured, multi-stage approach for designing tools, fabrication components, machines or any other product throughout the entire process. This
approach begins with close collaboration between design engineers and manufacturing teams to understand the project requirements, constraints, and objectives. By integrating
manufacturing considerations early in the design phase, we ensure that each part is optimised for the most suitable production method and simplifying the assembly process.
Throughout the design process, our Design Team works closely with the production team to ensure that the design is fully aligned with our manufacturing capabilities, optimising both
feasibility and efficiency.
Conceptual Design &
Feasibility Analysis
Our structured, multi-step assembly process ensures that
each part fits precisely, interacts smoothly, and performs optimally.
01
Conceptual Design is critical in transforming initial ideas into actionable plans. This phase begins with Brainstorming and Ideation, where a wide range of design concepts and solutions are generated. Using techniques like sketching, mind mapping, and group brainstorming sessions, the team explores various possibilities, encouraging creativity and innovation. The goal is to identify several potential directions before narrowing the focus.
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Next, a Feasibility Analysis is conducted to evaluate the practicality of each concept. This involves assessing factors like technical feasibility, cost-effectiveness, and manufacturability to ensure that the ideas can be realistically implemented within the constraints of the project. A rough analysis is performed to check whether the concepts align with the client’s requirements and operational needs, helping to eliminate non-viable options early on.
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Finally, the most promising concept is chosen through Concept Selection, based on the results of the feasibility analysis and the project’s specific goals. This selected concept is then presented to the client for approval before moving forward with further development. During this step, a preliminary design outline is created, and key design parameters—such as size, materials, and performance criteria—are established. This lays the foundation for more detailed design work in the subsequent phases, ensuring that the chosen concept is both innovative and achievable.
Detailed Design & Analysis
The Detailed Design phase takes the conceptual design to the next level, refining it into a fully developed and production-ready solution. This phase begins with Creating Detailed Drawings, where our design team develops precise CAD models and technical drawings.
These drawings include all necessary dimensions, tolerances, material specifications, andassembly instructions, ensuring that every component is clearly defined for manufacturing.
01
Stress Analysis
We use methods like Finite Element Analysis (FEA) to evaluate stress and strain on the components, ensuring they can withstand operational forces without failure.
02
Thermal Analysis
We use methods like Finite Element Analysis (FEA) to evaluate stress and strain on the components, ensuring they can withstand operational forces without failure.
03
Dynamic Analysis
We use methods like Finite Element Analysis (FEA) to evaluate stress and strain on the components, ensuring they can withstand operational forces without failure.
04
Fluid Dynamics Analysis
We use methods like Finite Element Analysis (FEA) to evaluate stress and strain on the components, ensuring they can withstand operational forces without failure.
Finally, we move to Prototype Development, where a physical prototype or virtual simulation model is built to test the design in real world conditions. This step allows us to validate the
design and identify any potential issues early in the process. Testing the prototype provides invaluable insights, which can be used to further refine and perfect the design before moving
on to production.
Software Tools &
Hardware Resources
We ensure precision and efficiency in design and manufacturing with advanced software and hardware tools. Our CAD software, including Unigraphics, AutoCAD, and Siemens NX,
enables detailed 3D modeling and design refinement. Simulation tools like ANSYS and
COMSOL help predict performance and optimize designs before prototyping.
Projectmanagement tools such as Microsoft Project streamline tracking and collaboration. Our inhouse tool room and fabrication facility support rapid prototyping, while specialized testing equipment, including Universal Testing Machines, ensures durability and reliability.
Systematic Risk
Assessment through DFMEA
At our facility, we implement Design Failure Mode and Effects Analysis (DFMEA) as an integral part of our product development process. DFMEA is a structured, systematic method used to identify potential failure modes in the design phase of a product and evaluate their impact on product performance, safety, and reliability. Through this analysis, our cross- functional team—including engineers, designers, and quality assurance experts—collaborates to assess the likelihood and severity of each failure mode and its potential consequences. By systematically analyzing every component and process, we prioritize risks based on their potential impact, enabling us to proactively implement corrective actions, such as design modifications or process improvements, before production begins.
This approach not only helps mitigate the likelihood of failures but also ensures that we meet regulatory standards and exceed customer expectations for product quality and safety. Ultimately, DFMEA strengthens our ability to deliver reliable, high-performance machines & equipment while minimising costly delays and rework during the
manufacturing stage.
Post-production Design Support
After the product has been delivered, the Design Department continues to provide postproduction support to ensure the product’s long-term success. This support includes
maintenance, and any necessary modifications based on real-world usage. Whether it’s
performing routine maintenance, making design adjustments, or offering technical assistance, ongoing support ensures that the product remains reliable, functional, and efficient over time. By staying engaged even after delivery, we help clients maximize the lifespan and performance of the product, ensuring that it continues to meet operational requirements an deliver value in the long run.
Advance Enginnering & Design
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Material Selection
We leverage machine learning technology to ensure precise data analysis and research.
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Alloy Forte
Coatings
PMI
Supported Net Zero Families by 2035
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Monthly Business Net Zero Conversions
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Sponsor Net Zero Scholars by 2035
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Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Flexible Production Capacity
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Flexible Production Capacity
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1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Flexible Production Capacity
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the
1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Materials Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte.
Quality Assurance
We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
We provide Advanced Coatings & Treatments whenever necessary.
Specialized Finishing
We leverage a PMI (Positive Material Identification) gun in our manufacturing processes which oers immediate feedback, allowing us to identify and address material discrepancies on the spot, saving time compared to sending samples to a lab & ensuring that the material so received, matches the exact specifications and technical requirements of what has been ordered.
Manufacturing Process
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CNC MACHINING
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TURNING AND MILLING
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GRINDING
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INJECTION MOULD
MANUFACTURING
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Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
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MANUFACTURING & CAPABILITIES
VMC
MACHINES
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
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MANUFACTURING & CAPABILITIES
TURN-MILL
CENTRE
Designed for producing cylindrical and concentric parts, this machine also performs light milling operations.
This makes it an ideal for precision threading and multi-functional machining.
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MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Our EDM machine uses electrical sparks to erode material, enabling the creation of intricate shapes, cavities, and fine details.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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04
MANUFACTURING & CAPABILITIES
CNC
Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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MANUFACTURING & CAPABILITIES
GRINDING
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
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06
MANUFACTURING & CAPABILITIES
LAZER
WELDING
Our laser welding machine delivers precise, high-strength, and clean welds,
This ensures superior durability and accuracy in component fabrication.
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Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC Machines
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
Read More
02
MANUFACTURING & CAPABILITIES
Grinding
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
Read More
03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Utilizing electrical sparks to erode material, our EDM machine
Enabling the creation of
intricate shapes, cavities, and fine details, ensuring superior precision.
Read More
04
MANUFACTURING & CAPABILITIES
Turning & Milling
Designed for producing cylindrical and concentric parts, this machine also performs light
milling operations.
Hence making it ideal for precision threading and multi-functional machining.
Read More
05
MANUFACTURING & CAPABILITIES
CNC Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire.
Delivering precise
cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
Read More
06
MANUFACTURING & CAPABILITIES
Laser Welding
Our laser welding machine delivers precise, high-strength, and clean welds.
This ensures superior durability and accuracy in component fabrication.
Read More
Conventional Machining
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
DRILLING
LATHE
MILLING
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CONVENTIONAL
MACHINING
DRILLING
Enables precise hole-making across various materials.
This process ensures accuracy and efficiency in component manufacturing.
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02
CONVENTIONAL
MACHINING
LATHE
Facilitates precision turning, cutting, and shaping of materials for high-accuracy, high-quality component production.
This makes it an ideal for precision threading and multi-functional machining.
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03
CONVENTIONAL
MACHINING
MILLING
Performs precision cutting, shaping, and finishing, ensuring superior accuracy and consistency in manufacturing.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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Customisation & Flexibility
Offering fully customised solutions that meet the specific design and operational needs of clients. We offer a wide range of materials (SS, MS, Brass, Copper, Aluminium, Plastics, composites) to meet performance criteria, including strength, durability, and corrosion resistance.
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Flexible Production Capacity
Ensuring our facility to adapt to varying orders, whether for prototypes, low-volume runs, or large-scale production, we are equipped to support various industry sectors.
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Rapid Prototyping & Iterations
Our ability to quickly develop and iterate on prototypes allows clients to see the potential design in action and make modifications early in the development cycle.
03
Quality Control & Testing
Utilising tools like coordinate measuring machines (CMMs), 3D scanners, and Vision Measuring Machines (VMMs) to measure the dimensions and tolerances of parts with high accuracy.
Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
Supply Chain &
Inventory Management
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“ Designing Tools to Make More Tools, the cool part about designing tools for fabrication and machine building is that they often create tools that will, in turn, make other tools! For example, a specially designed fixture can be used to create precise components for an entirely new machine. ”
Knowledge
Nuggets
“ Where Engineering Meets Art, Designing tools and machines requires a mix of technical knowledge and artistic skill. The ability to balance form with function is what turns a basic idea into a groundbreaking design that performs well and looks good doing it. ”