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Product
R&D

From initial concept and design to rigorous testing and final refinement. 

 Dedicated to driving excellence in the creation of new products and solutions

Our in-house design team is equipped to take any concept from idea to prototype.

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Overview

Our R&D Department is at the heart of our company's innovation strategy, dedicated to driving excellence in the creation of new products and solutions. This dynamic department
plays a crucial role in every stage of product development, from initial concept and design to rigorous testing and final refinement. 
So far, we have designed and commercialized tamper-evident closures for syringes, autodisable systems for syringes, drug transfer devices, all-plastic vial closure caps, a spray  system that transforms any vial into a spray with just a simple click and various others. Our
R&D department also stays at the forefront of industry trends and emerging technologies, constantly seeking innovative ways to improve existing products or develop entirely new ones. Our in-house design team is equipped to take any concept from idea to prototype. We
specialize in creating custom designs tailored to specific needs, with the expertise to turn any product idea into a functional prototype.

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Materials Expertise

As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. 

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Quality Assurance

We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
We provide Advanced Coatings & Treatments whenever necessary.

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Specialized Finishing

We leverage a PMI (Positive Material Identification) gun in our manufacturing processes which oers immediate feedback, allowing us to identify and address material discrepancies on the spot, saving time compared to sending samples to a lab & ensuring that the material so received, matches the exact specifications and technical requirements of what has been ordered.

Manufacturing Process

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

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Manufacturing Process

When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.

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TURNING &
MILLING

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GRINDING

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CNC MACHINE

01

MANUFACTURING & CAPABILITIES

VMC Machines

Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.

These machines allow us to manufacture intricate and complex parts with exceptional precision.

Read More

CNC machining process.jpg

02

MANUFACTURING & CAPABILITIES

Grinding

Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.

Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.

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03

MANUFACTURING & CAPABILITIES

CNC EDM (Electrical Discharge Machining)

Utilizing electrical sparks to erode material, our EDM machine

Enabling the creation of
intricate shapes, cavities, and fine details, ensuring superior precision.

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04

MANUFACTURING & CAPABILITIES

Turning & Milling

Designed for producing cylindrical and concentric parts, this machine also performs light
milling operations.

Hence making it ideal for precision threading and multi-functional machining.

Read More

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05

MANUFACTURING & CAPABILITIES

CNC Wire Cut

Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire.

Delivering precise
cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.

Read More

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06

MANUFACTURING & CAPABILITIES

Laser Welding

Our laser welding machine delivers precise, high-strength, and clean welds.

This ensures superior durability and accuracy in component fabrication.

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Conventional Machining

When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.

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DRILLING

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LATHE

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MILLING

CNC EDM..heic

01

CONVENTIONAL

MACHINING

DRILLING

Enables precise hole-making across various materials.

This process ensures accuracy and efficiency in component manufacturing.

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02

CONVENTIONAL

MACHINING

LATHE

Facilitates precision turning, cutting, and shaping of materials for high-accuracy, high-quality component production.

This makes it an ideal for precision threading and multi-functional machining.

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03

CONVENTIONAL

MACHINING

MILLING

Performs precision cutting, shaping, and finishing, ensuring superior accuracy and consistency in manufacturing.

This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.

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Customisation & Flexibility

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Customisation & Flexibility

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Customisation & Flexibility

Image by Jakub Żerdzicki

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Customisation & Flexibility

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Customer-Centric
Approach

Our R&D team is committed to a user-driven design process, ensuring that each product is aligned with the real needs of its target audience. We conduct extensive user research and  usability studies to gather insights on how the product will be used in real-world scenarios, ensuring it is intuitive, efficient, and meets functional requirements. Direct feedback from key stakeholders, including end-users, is integral to refining product features and addressing any challenges they may face. 

Image by Kumpan Electric
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Supply Chain &
Inventory Management

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Multidisciplinary
Team Expertise

Our R&D team is composed of a diverse group of highly skilled engineers, scientists, designers, and industry experts, each specializing in fields such as biomedical engineering, material science, and product design. Beyond our internal expertise, we frequently collaborate with external partners, including academic institutions, research organizations, and industry leaders. These partnerships allow us to stay at the forefront of technological advancements and emerging trends, ensuring that our products are always aligned with the latest requirements and innovations in the field.

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Advance Enginnering & Design

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Material Selection

We leverage machine learning technology to ensure precise data analysis and research.

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Alloy Forte

Coatings

PMI

Supported Net Zero Families by 2035

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Monthly Business Net Zero Conversions

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Sponsor Net Zero Scholars by 2035

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Image by Kumpan Electric
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Innovation & Technology
Exploration

Our R&D department is committed to continuous innovation, actively exploring and integrating emerging technologies to stay ahead of industry trends. The team regularly evaluates new tools, techniques, and methodologies, testing their applicability to improve performance, efficiency, and user experience. Leveraging smarter decision-making,
incorporating novel materials for enhanced durability, our team is dedicated to creating nextgeneration solutions that drive progress and deliver tangible value.

Material Selection Expertise

As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.

Material Selection Expertise

As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.

Screenshot 2025-08-28 at 7.51.39 PM.png

As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.

Flexible Production Capacity

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Screenshot 2025-08-28 at 7.51.45 PM.png

Flexible Production Capacity

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the

1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

Flexible Production Capacity

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Screenshot 2025-08-28 at 7.52.00 PM.png

Flexible Production Capacity

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the

1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

Flexible Production Capacity

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

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CNC machining process.jpg

CNC MACHINING

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TURNING AND MILLING

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GRINDING

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INJECTION MOULD
MANUFACTURING

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Design & Development
Process

The R&D team manages the entire lifecycle of product development, guiding each project from initial ideation through to conceptualization, feasibility studies, and prototyping. This process begins with brainstorming sessions where ideas are generated and refined, followed by the creation of early-stage designs that are evaluated for technical feasibility and market potential.

 

Once a viable concept is identified, prototypes are developed to test and validate the design. Throughout this journey, the team emphasizes an iterative design process, where products are continuously refined and improved based on ongoing feedback, performance evaluations, and testing. This iterative approach ensures that each version of the product is optimized for both functionality and usability, addressing any potential issues before moving
forward.

Image by Kumpan Electric
Screenshot 2025-11-05 at 4.08.40 PM.jpg
dadachanji_pattern
Screenshot 2025-08-22 at 4.31.55 PM.png

Manufacturing Process

When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.

Screenshot 2025-08-22 at 4.27.52 PM.png

TURNING &
MILLING

Screenshot 2025-08-22 at 4.30.52 PM.png

GRINDING

CNC machining process.jpg

CNC MACHINE

01

MANUFACTURING & CAPABILITIES

VMC

MACHINES

Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities. 

These machines allow us to manufacture intricate and complex parts with exceptional precision.

Read More

CNC machining process.jpg

02

MANUFACTURING & CAPABILITIES

TURN-MILL

CENTRE

Designed for producing cylindrical and concentric parts, this machine also performs light milling operations.

This makes it an ideal for precision threading and multi-functional machining.

Read More

Screenshot 2025-08-28 at 3.50.07 PM.png

03

MANUFACTURING & CAPABILITIES

CNC EDM (Electrical Discharge Machining)

Our EDM machine uses electrical sparks to erode material, enabling the creation of intricate shapes, cavities, and fine details.

This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.

Read More

CNC EDM..heic

04

MANUFACTURING & CAPABILITIES

CNC

Wire Cut

Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.

This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.

Read More

Screenshot 2025-08-28 at 3.56.13 PM.png

05

MANUFACTURING & CAPABILITIES

GRINDING

Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.

Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.

Read More

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06

MANUFACTURING & CAPABILITIES

LAZER

WELDING

Our laser welding machine delivers precise, high-strength, and clean welds, 

This ensures superior durability and accuracy in component fabrication.

Read More

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“ One of our customers wanted to develop an oral or nasal vaccine, but they faced a big
challenge—setting up a full-capex expansion to handle special nasal bottles for the drug. So,
we came up with a clever solution: a spray system that transforms any vial into a spray with
just a simple click! Now, the liquid from the vial becomes a spray bottle instantly, saving them
the hassle of a major production overhaul. ”

Knowledge
Nuggets

“ Iterations = Perfection - R&D doesn’t just throw out one version and call it a day. It’s all
about iteration—testing, refining, and improving continuously. The final product might go
through dozens of design tweaks, beta tests, and user feedback loops. ”

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Image by Kumpan Electric
dadachanji_pattern

Rigorous Testing &
Validation

Rigorous testing and validation are integral to our product development process, Prototypes are developed early in the process to simulate real-world usage, allowing the team to evaluate key parameters such as functionality, durability, and user experience. To further refine the design, simulation tools are used to predict product performance and identify potential issues before full-scale production begins. This helps to optimize the product and reduce the risk of unexpected challenges during later stages. In parallel, all products undergo extensive testing to ensure compliance with regulatory standards, meeting the requirements set by industry-leading bodies such as the ISO, CE and other international regulations. 

 

Additionally, a thorough risk assessment process is conducted, systematically identifying potential risks and implementing mitigation strategies to guarantee the safety, efficacy, and long-term reliability of the product in real-world environments.

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Customisation & Flexibility

Offering fully customised solutions that meet the specific design and operational needs of clients. We offer a wide range of materials (SS, MS, Brass, Copper, Aluminium, Plastics, composites) to meet performance criteria, including strength, durability, and corrosion resistance.

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01

Flexible Production Capacity

Ensuring our facility to adapt to varying orders, whether for prototypes, low-volume runs, or large-scale production, we are equipped to support various industry sectors.

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02

Rapid Prototyping & Iterations

Our ability to quickly develop and iterate on prototypes allows clients to see the potential design in action and make modifications early in the development cycle.

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03

Quality Control & Testing

 Utilising tools like coordinate measuring machines (CMMs), 3D scanners, and Vision Measuring Machines (VMMs) to measure the dimensions and tolerances of parts with high accuracy.

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