Fabrication
Facility
Turning Metal into Masterpieces
We specialize in fabrication, a multifaceted process that transforms raw materials into highquality finished products.
Each step in our fabrication process is carefully tailored to meet stringent design specifications
Overview
We specialize in fabrication, a multifaceted process that transforms raw materials into high-quality finished products. This intricate process involves a combination of techniques, including cutting, bending, welding, polishing and assembling, each requiring meticulous attention to detail and seamless coordination. By leveraging advanced tools, skilled craftsmanship, and robust quality control measures, we deliver fabricated products that excel in performance and reliability across diverse industries.
Each step in our fabrication process is carefully tailored to meet stringent design specifications, ensuring the final product is both durable and functional. Your go-to source
for Electric Panel Boxes, Buffer vessels, LAF (Laminar Airflow) systems, Static & Dynamic PassBoxes, Metal Storage Racks, Veterinary Cages, Medical Trolleys, Carts, Clean Room & Regular Application Storage & Furniture, Hospital & Hotel Storage & Furniture, Kitchen equipments etc and countless other products.
Design & Engineering
We perform comprehensive design and engineering services that ensure conformity andefficiency from start to finish. Using advanced CAD Modelling tools, we create detailed andaccurate digital models to visualize and refine every aspect of the design before fabricationbegins. This helps minimize errors and ensures the highest level of precision. We also focus on
tolerance and thoroughness, specifying exact dimensions and tolerances to ensure eachcomponent fits seamlessly and functions as intended. Additionally, we prioritize assemblyconsiderations early in the process, planning how components will be joined and oriented for ease of assembly. By offering this integrated approach, we guarantee that every projectbenefits from thoughtful, well-engineered designs and superior finishes.
Advance Enginnering & Design
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Material Selection
We leverage machine learning technology to ensure precise data analysis and research.
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Alloy Forte
Coatings
PMI
Supported Net Zero Families by 2035
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Monthly Business Net Zero Conversions
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Sponsor Net Zero Scholars by 2035
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Material Selection
Material Selection is a critical aspect of any manufacturing or fabrication process, requiring careful consideration of multiple factors to ensure its optimal performance. At Kairish Innotech we ensure that each order is built on a foundation of optimal material choices. We carefully assess the properties of materials to meet specific requirements for strength, durability, weight, corrosion resistance, and flexibility, ensuring the highest performance for each application. Our team also takes into account material availability, selecting options that are readily accessible, preventing delays and maintaining efficiency. Furthermore, we prioritize compatibility with various fabrication techniques, whether it’s welding, laser cutting, or other processes, to ensure smooth production and superior results. By offering a comprehensive material selection approach, we guarantee that every aspect of the order is tailored to meet both functional and economic needs.
Manufacturing Process
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CNC MACHINING
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TURNING AND MILLING
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GRINDING
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INJECTION MOULD
MANUFACTURING
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Manufacturing Process
At our company, we offer a wide range of fabrication techniques, each tailored to meet the specific needs of our clients and ensure the highest quality results. We utilise our advanced Salvagnini laser cutting machine from Italy, capable of cutting 20mm thick stainless steel (SS) and 25mm thick mild steel (MS) with incredible precision.
ASSEMBLING
CUTTING
WELDING
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MANUFACTURING & CAPABILITIES
ASSEMBLING
MACHINES
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities. These machines allow us to manufacture intricate and complex parts with exceptional precision.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
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02
MANUFACTURING & CAPABILITIES
BENDING
MACHINE
Designed for producing cylindrical and concentric parts, this machine also performs light milling operations. This makes it an ideal for precision threading and multi-functional machining.
This makes it an ideal for precision threading and multi-functional machining.
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MANUFACTURING & CAPABILITIES
CUTTING
MACHINE
Our EDM machine uses electrical sparks to erode material, enabling the creation of intricate shapes, cavities, and fine details. This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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04
MANUFACTURING & CAPABILITIES
WELDING
MACHINE
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns. This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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Manufacturing Process
At our company, we offer a wide range of fabrication techniques, each tailored to meet the specific needs of our clients and ensure the highest quality results. We utilise our advanced Salvagnini laser cutting machine from Italy, capable of cutting 20mm thick stainless steel (SS) and 25mm thick mild steel (MS) with incredible precision.
End Stage Refinement
After the initial fabrication, we conduct a range of finishing operations, including polishing & alignment, to improve durability, create clean corners, and smooth edges. Additionally, we offer premium finishes such as mirror or matte, tailored to meet the specific requirements of our clients, ensuring that each product not only meets functional standards but also aligns with aesthetic preferences. Additionally, our company takes great care in performing deburring to
remove sharp edges or burrs left from cutting or machining, ensuring the final product is smooth, safe, and ready for use or assembly.
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At our company, we offer a wide range of fabrication techniques, each tailored to meet the specific needs of our clients and ensure the highest quality results. We utilise our advanced Salvagnini laser cutting machine from Italy, capable of cutting 20mm thick stainless steel (SS) and 25mm thick mild steel (MS) with incredible precision. Our team selects the most suitable cutting method based on the material type and thickness.
Cutting
For bending and forming, we utilise advanced press brakes & panel benders from Salvagnini, which is capable of bending various metals using a complete and automatic machining cycle that is both programmable and flexible by carefully considering material thickness, bending radius, and angle to prevent distortion or cracking.
Bending & Forming
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Welding
We also account for spring-back to ensure
precise shaping. In terms of welding, we offer Laser, TIG and Spot welding, choosing the right method to match the materials and required strength. We control heat input to prevent
distortion and ensure high-quality, durable welds that maintain the structural integrity of the final product.
Following this, the assembly process begins, as part of our comprehensive fabrication process. We begin by ensuring that all components fit together correctly and align properly
before final assembly, preventing issues like misalignment and ensuring smooth functionality. Our team carefully selects the right fasteners and joining methods, whether bolts, screws,
rivets, or welding, based on the strength requirements and ease of assembly. This careful approach guarantees that each component is securely joined, ensuring high durability in the
final product.
Assembling
04
QC & Inspection
We employ comprehensive quality control and inspection services in our fabrication department to ensure the highest standards of excellence. We adhere to stringent inspection protocols, conducting detailed checks on dimensions, finishes, and tolerances.
We utilize advanced tools such as the PMI (Positive Material Identification) gun to ensure that every product, whether made from 316L, 304, or MS materials, precisely meets the specifications requested by our clients. For instance, if a client specifies SS 316L, our PMI gun verifies that only SS 316L is used, guaranteeing full compliance with their requirements. Once fabrication is complete, we provide detailed final product testing, assessing each item for functionality, safety, and durability.
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CONVENTIONAL
MACHINING
DRILLING
Enables precise hole-making across various materials.
This process ensures accuracy and efficiency in component manufacturing.
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02
CONVENTIONAL
MACHINING
LATHE
Facilitates precision turning, cutting, and shaping of materials for high-accuracy, high-quality component production.
This makes it an ideal for precision threading and multi-functional machining.
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03
CONVENTIONAL
MACHINING
MILLING
Performs precision cutting, shaping, and finishing, ensuring superior accuracy and consistency in manufacturing.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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Scale of Our Fabrication Facility
Our advanced fabrication facility extends over a generous 20,000 sq. ft. with leading edge temperature controls to maintain optimal conditions for both manufacturing and quality assurance. The facility is thoughtfully organized, with clearly defined pathways that guide the movement of personnel and materials, promoting an efficient workflow. Each production function—ranging from cutting and bending to forming, welding, and assembly—is carried out in its own dedicated area.
Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
“ Our laser cutting machine is designed to efficiently meet production demands, delivering high-speed performance and enabling faster turnaround times for manufacturing. For example, when tasked with a lyophilising tray order of 1,000 trays, we finished the entire laser cutting process in just 04 hours. This remarkable speed allows us to deliver high
volumes quickly, ensuring we meet our client's needs on time without compromising quality. ”
Knowledge
Nuggets
“ In our fabrication department, all of our welders hold international certifications, ensuring
that each welding process adheres to the highest global standards of quality and safety. ”