top of page
KAIRISH INNOTECH_White Text_PNG.png
Innotech-mesh.png
Screenshot 2026-01-27 at 11.40.33 PM.png

Autoloading & Unloading System

Precision material handling designed for aseptic manufacturing—where accuracy, hygiene, and reliability are critical.  

dadachanji_pattern

Overview

Our Autoloading & Unloading Systems for pharmaceutical containers are engineered to automate critical material handling operations within aseptic and controlled manufacturing environments. Designed specifically for vials, ampoules, prefilled syringes, and cartridges, these systems utilize high-resolution camera vision to accurately identify, orient, and position containers prior to loading onto filling, inspection, or packaging lines.

unnamed (1).png
dadachanji_pattern

Intelligent Auto-Loading Systems  

The autoloading modules ensure precise, repeatable placement of empty and filled containers, maintaining correct orientation and spacing while minimizing operator intervention and contamination risk. Advanced vision guidance compensates for variability in container position, size, and orientation—ensuring smooth, uninterrupted line operation.  

Screenshot 2026-01-27 at 11.34.59 PM-Photoroom.png
Image by Kumpan Electric
unnamed (1).png
dadachanji_pattern

Unloading Systems (Pre-Washing & Post-Filling Applications)


Our unloading systems are engineered to safely unload containers before washing as well as after critical filling processes. Designed with synchronized imaging, robotic or servo-driven handling, and controlled motion profiles, these systems ensure smooth, damage-free removal of containers from the production line for downstream washing, inspection, labeling, or secondary packaging.  

 

Advanced gentle-handling logic is optimized for fragile glass containers and high-value sterile products, significantly reducing breakage, rejects, and product loss while maintaining line efficiency and contamination control.  

Image by Kumpan Electric
Screenshot 2026-01-27 at 11.34.19 PM-Photoroom.png
dadachanji_pattern
000_Prefeeder Tank-5L_MOTH-019-04_Transparent-min.png

01

VESSEL

SPECS

STORAGE

CAPACITY

Standard available volumes include 2 L, 3 L, 5 L, and 7.5 L, with customized capacities available based on requirements 

02

VESSEL

SPECS

VIEWING

FEATURE

Supplied with or without a sight/view glass for product level monitoring. 

02

VESSEL

SPECS

STORAGE

CAPACITY

Standard available volumes include 2 L, 3 L, 5 L, and 7.5 L, with customized capacities available based on requirements 

000_Prefeeder Tank-5L_MOTH-019-04_Transparent-min.png

Material Selection Expertise

As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.

Screenshot 2025-08-28 at 7.51.39 PM.png

As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.

Flexible Production Capacity

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Screenshot 2025-08-28 at 7.51.45 PM.png

Flexible Production Capacity

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the

1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

Flexible Production Capacity

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Screenshot 2025-08-28 at 7.52.00 PM.png

Flexible Production Capacity

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the

1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

Flexible Production Capacity

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Manufacturing Process

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

unnamed (1).png
CNC machining process.jpg

CNC MACHINING

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it. 

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Screenshot 2025-08-22 at 4.27.52 PM.png

TURNING AND MILLING

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it. 

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Screenshot 2025-08-22 at 4.30.52 PM.png

GRINDING

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Screenshot 2025-08-22 at 4.31.55 PM.png

INJECTION MOULD
MANUFACTURING

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Customisation & Flexibility

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

CNC machining process.jpg

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Customisation & Flexibility

shubham-dhage-IUKLjwGC7e0-unsplash.jpg

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Customisation & Flexibility

Image by Jakub Żerdzicki

Describe the service and how customers or clients can benefit from it. Describe the service and how customers or clients can benefit from it.

Customisation & Flexibility

dadachanji_pattern

Seamless Integration Across Aseptic Processes  

Built for high-throughput aseptic manufacturing, the systems support continuous operation with minimal downtime. Pharma-focused HMIs enable recipe management, role-based access, and real-time performance monitoring. Integrated quality checks verify container presence, orientation, and transfer accuracy—supporting consistent process control.  

With cleanroom-compatible construction and a modular design, these systems integrate seamlessly with washing, depyrogenation, filling, stoppering, sealing, and inspection equipment. They are suitable for both greenfield installations and retrofit applications across sterile injectable production lines.  

dadachanji_pattern_edited_edited.png
Screenshot 2026-01-28 at 12.02.59 AM-Photoroom.png
dadachanji_pattern
Screenshot 2026-01-27 at 11.34.29 PM-Photoroom.png

Sterile Injectable Handling Capabilities

The autoloading modules ensure precise, repeatable placement of empty and filled containers, maintaining correct orientation and spacing while minimizing operator intervention and contamination risk. Advanced vision guidance compensates for variability in container position, size, and orientation—ensuring smooth, uninterrupted line operation.  

Vials & Ampoules

- Automated loading and unloading of empty and filled containers  

- Orientation and spacing control for smooth line transfer  

- Breakage-minimized handling for fragile glass formats  

Prefilled Syringes & Cartridges

- Controlled handling of barrels, flanges, and plungers  

- Orientation-sensitive loading to prevent component damage  

- Precision unloading for downstream inspection and packaging  

Key Advantages

- Reduced manual handling and contamination risk  

- High-speed, repeatable container transfer  

- Gentle handling of sterile and fragile products  

- Seamless integration with aseptic filling lines  

- Improved line efficiency and operational consistency  

dadachanji_pattern

Augmented Reality

Experience the machine in Augmented Reality—visualize how it fits and looks in your facility directly from your phone, at a 100% scale.

   

Reach out to us to access the Augmented Reality model for this machine.

bottom of page