Manufacturing Process
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Designing and manufacturing for our highly specialized machine building department.
In addition to our on-site services, this division supports & plays a key role.
CNC MACHINING
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TURNING AND MILLING
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GRINDING
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INJECTION MOULD
MANUFACTURING
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Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC
MACHINES
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
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02
MANUFACTURING & CAPABILITIES
TURN-MILL
CENTRE
Designed for producing cylindrical and concentric parts, this machine also performs light milling operations.
This makes it an ideal for precision threading and multi-functional machining.
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03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Our EDM machine uses electrical sparks to erode material, enabling the creation of intricate shapes, cavities, and fine details.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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04
MANUFACTURING & CAPABILITIES
CNC
Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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05
MANUFACTURING & CAPABILITIES
GRINDING
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
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06
MANUFACTURING & CAPABILITIES
LAZER
WELDING
Our laser welding machine delivers precise, high-strength, and clean welds,
This ensures superior durability and accuracy in component fabrication.
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Transforming Your Operations:
Custom Automation Assessments & Solutions
We don’t just provide a one-size-fits-all solution. Leveraging the latest robotics, machine learning, and automation technologies, we collaborate with you to tailor solutions that integrate seamlessly into your existing infrastructure. Whether it’s upgrading outdated systems, automating manual tasks, or implementing cutting-edge robotics for precise, repeatable operations, we focus on optimizing every aspect of your manufacturing process.
From reducing cycle times and minimizing human error to enhancing data collection and providing real-time monitoring capabilities, we help you unlock the full potential of your production systems. With a deep understanding of both robotics and process management, we empower you to stay ahead in an increasingly competitive and technologically-driven
industry.
Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC Machines
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
Read More
02
MANUFACTURING & CAPABILITIES
Grinding
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
Read More
03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Utilizing electrical sparks to erode material, our EDM machine
Enabling the creation of
intricate shapes, cavities, and fine details, ensuring superior precision.
Read More
04
MANUFACTURING & CAPABILITIES
Turning & Milling
Designed for producing cylindrical and concentric parts, this machine also performs light
milling operations.
Hence making it ideal for precision threading and multi-functional machining.
Read More
05
MANUFACTURING & CAPABILITIES
CNC Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire.
Delivering precise
cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
Read More
06
MANUFACTURING & CAPABILITIES
Laser Welding
Our laser welding machine delivers precise, high-strength, and clean welds.
This ensures superior durability and accuracy in component fabrication.
Read More
Conventional Machining
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
DRILLING
LATHE
MILLING
01
CONVENTIONAL
MACHINING
DRILLING
Enables precise hole-making across various materials.
This process ensures accuracy and efficiency in component manufacturing.
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02
CONVENTIONAL
MACHINING
LATHE
Facilitates precision turning, cutting, and shaping of materials for high-accuracy, high-quality component production.
This makes it an ideal for precision threading and multi-functional machining.
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03
CONVENTIONAL
MACHINING
MILLING
Performs precision cutting, shaping, and finishing, ensuring superior accuracy and consistency in manufacturing.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
Read More
Implementation &
Integration
We build custom machines with integrated automation features like robotics, connection conveyors and smart sensors, ensuring seamless compatibility with your existing setup. Our team handles smooth system integration, whether it’s connecting robotics or upgrading
control systems. After installation, we conduct thorough testing and calibration to ensure optimal performance and minimal disruption to production.
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Seamless Support &
Continuous System Growth
We offer comprehensive training for your team on operating, maintaining, and troubleshooting new automated systems. Post-installation, we provide ongoing support through remote monitoring, allowing us to detect issues early. Our team is also available for on-site assistance whenever needed.
We use advanced sensors and monitoring systems to collect data, identifying areas for continuous improvement and system optimization.
Boosting In-House Machine Building
with Automation & Robotics
Our team works closely with the machine building department to incorporate robotic arms, vision systems, automated material handling, and smart sensors directly into the machines we create. These systems are designed to automate repetitive tasks, improve product quality, and reduce human error, all while maintaining flexibility to handle varying production volumes and complex tasks. Whether it’s designing automated assembly lines, precision machinery for specific industries, or custom equipment for complex applications.
Overview
At KAIRISH, our Automation & Robotics Division is at the forefront of innovative solutions in industrial automation. We offer on-site consultations, working directly with your team to understand and address the unique challenges of your operations. Leveraging the latest robotics and automation technologies, we help you optimize every aspect of your manufacturing process—whether it’s integrating robotic arms, automating assembly lines, or implementing smart monitoring systems. Our goal is to deliver solutions that not only meet your immediate needs but also position you for long-term growth in a rapidly evolving industrial landscape.
In addition to our on-site services, this division supports & plays a key role in designing and manufacturing for our highly specialized machine building department.
Customisation & Flexibility
Offering fully customised solutions that meet the specific design and operational needs of clients. We offer a wide range of materials (SS, MS, Brass, Copper, Aluminium, Plastics, composites) to meet performance criteria, including strength, durability, and corrosion resistance.
01
Flexible Production Capacity
Ensuring our facility to adapt to varying orders, whether for prototypes, low-volume runs, or large-scale production, we are equipped to support various industry sectors.
02
Rapid Prototyping & Iterations
Our ability to quickly develop and iterate on prototypes allows clients to see the potential design in action and make modifications early in the development cycle.
03
Quality Control & Testing
Utilising tools like coordinate measuring machines (CMMs), 3D scanners, and Vision Measuring Machines (VMMs) to measure the dimensions and tolerances of parts with high accuracy.
Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Initial Assessment &
Consultation
We start by visiting your facility to evaluate current operations, working closely with your team to understand workflows, machinery, and challenges. We map out your production process to identify inefficiencies and areas for improvement. Together, we define clear automation goals, such as increasing throughput, enhancing precision, reducing cycle times,
or improving safety.
Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Flexible Production Capacity
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Flexible Production Capacity
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the
1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Flexible Production Capacity
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the
1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Customized Solution
Design
Based on our assessment, we select the best-fit technologies, including robotics and automation software. Our engineers design a tailored solution that integrates smoothly withyour existing setup, ensuring scalability and cost-effectiveness. Before implementation, we simulate the solution to ensure optimal performance and minimal disruption to production.
Our automation and robotics experts work closely with the machine building team to design custom machines that incorporate robotics, connection conveyors, smart sensors, and advanced automation features.
Collaborative Design
Robotic Integration
We integrate robotic arms and automated material handling into the machines, allowing them to perform repetitive, high-precision tasks with minimal human intervention. This boosts production speed and reduces errors.
Smart Systems
We implement smart systems and data analytics for real-time performance monitoring, predictive
maintenance, and process optimization. This ensures that machines run smoothly with minimaldowntime and can adapt to varying production needs.
End-to-End Solutions
By combining automation with our machine building expertise, we provide complete, tailored solutions for our clients—whether it’s designing fully automated production lines or
optimizing specific manufacturing processes.
Advance Enginnering & Design
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Material Selection
We leverage machine learning technology to ensure precise data analysis and research.
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Alloy Forte
Coatings
PMI
Supported Net Zero Families by 2035
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Monthly Business Net Zero Conversions
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Sponsor Net Zero Scholars by 2035
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Materials Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte.
Quality Assurance
We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
We provide Advanced Coatings & Treatments whenever necessary.
Specialized Finishing
We leverage a PMI (Positive Material Identification) gun in our manufacturing processes which oers immediate feedback, allowing us to identify and address material discrepancies on the spot, saving time compared to sending samples to a lab & ensuring that the material so received, matches the exact specifications and technical requirements of what has been ordered.
Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
Supply Chain &
Inventory Management
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“ Our fully automated loading machine for aluminium seals and rubber stoppers is a game- changer. By removing manual handling, we minimize contamination and maximize throughput. Plus, it’s built for seamless integration—just connect it into your existing production line for smooth, non-stop operation! ”
Knowledge
Nuggets
“We helped a client automate their lyophilisation loading and unloading process with a
custom robotic collection cabinet! This clever system moves to the end of the filling line,
collects the vials, and then zooms over to the lyophiliser loads the vial & unloads post the
cycle—saving time, reducing manual labor, and keeping things running smoothly!”