Designing & creating custom tools, machines, and fabrication components
By leveraging advanced engineering analysis and cutting-edge technology, we transform conceptual designs, existing parts or existing design into practical, high-quality solutions.
Manufacturing Process
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CNC MACHINING
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TURNING AND MILLING
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GRINDING
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INJECTION MOULD
MANUFACTURING
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Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC
MACHINES
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
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02
MANUFACTURING & CAPABILITIES
TURN-MILL
CENTRE
Designed for producing cylindrical and concentric parts, this machine also performs light milling operations.
This makes it an ideal for precision threading and multi-functional machining.
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03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Our EDM machine uses electrical sparks to erode material, enabling the creation of intricate shapes, cavities, and fine details.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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04
MANUFACTURING & CAPABILITIES
CNC
Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire, delivering precise cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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05
MANUFACTURING & CAPABILITIES
GRINDING
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
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06
MANUFACTURING & CAPABILITIES
LAZER
WELDING
Our laser welding machine delivers precise, high-strength, and clean welds,
This ensures superior durability and accuracy in component fabrication.
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Manufacturing Process
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
TURNING &
MILLING
GRINDING
CNC MACHINE
01
MANUFACTURING & CAPABILITIES
VMC Machines
Equipped with eight Vertical Machining Centers (VMCs) from HAAS & DMG Mori, featuring both 3-axis and 4-axis capabilities.
These machines allow us to manufacture intricate and complex parts with exceptional precision.
Read More
02
MANUFACTURING & CAPABILITIES
Grinding
Designed to maintain outer diameter (OD) and inner diameter (ID) accuracy in cylindrical workpiece or a flat surface as well.
Achieves concentricity below 0.002 mm and dimensional accuracy up to 0.005 microns.
Read More
03
MANUFACTURING & CAPABILITIES
CNC EDM (Electrical Discharge Machining)
Utilizing electrical sparks to erode material, our EDM machine
Enabling the creation of
intricate shapes, cavities, and fine details, ensuring superior precision.
Read More
04
MANUFACTURING & CAPABILITIES
Turning & Milling
Designed for producing cylindrical and concentric parts, this machine also performs light
milling operations.
Hence making it ideal for precision threading and multi-functional machining.
Read More
05
MANUFACTURING & CAPABILITIES
CNC Wire Cut
Our Chmer wire cutting machine operates with an ultra-thin 0.25 mm wire.
Delivering precise
cuts on steel, aluminum, and copper with an accuracy of up to 5 microns.
Read More
06
MANUFACTURING & CAPABILITIES
Laser Welding
Our laser welding machine delivers precise, high-strength, and clean welds.
This ensures superior durability and accuracy in component fabrication.
Read More
Conventional Machining
When providing high-quality custom engineering and parts solutions, we partner with you to configure our production plant to your unique specifications.
DRILLING
LATHE
MILLING
01
CONVENTIONAL
MACHINING
DRILLING
Enables precise hole-making across various materials.
This process ensures accuracy and efficiency in component manufacturing.
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02
CONVENTIONAL
MACHINING
LATHE
Facilitates precision turning, cutting, and shaping of materials for high-accuracy, high-quality component production.
This makes it an ideal for precision threading and multi-functional machining.
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03
CONVENTIONAL
MACHINING
MILLING
Performs precision cutting, shaping, and finishing, ensuring superior accuracy and consistency in manufacturing.
This specialized process has been meticulously designed and implemented to ensure that every single part we create meets an exceptional level of superior precision.
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In the Prototyping phase, once the final CAD model is approved from the client, we move on to creating physical prototypes of the new or improved tool, machine part, or system.
Depending on the complexity of the design and the materials involved, prototypes are created using a range of advanced manufacturing processes.
Once the prototype is made, it undergoes a thorough testing process to ensure that it meets the required specifications.
This includes dimensional checks to confirm the accuracy of the prototype against the original design, as well as performance evaluations to assess its functionality under operational conditions. If necessary, we also conduct stress analysis to evaluate how the part holds up under load, heat, or wear over time.
Customisation & Flexibility
Offering fully customised solutions that meet the specific design and operational needs of clients. We offer a wide range of materials (SS, MS, Brass, Copper, Aluminium, Plastics, composites) to meet performance criteria, including strength, durability, and corrosion resistance.
01
Flexible Production Capacity
Ensuring our facility to adapt to varying orders, whether for prototypes, low-volume runs, or large-scale production, we are equipped to support various industry sectors.
02
Rapid Prototyping & Iterations
Our ability to quickly develop and iterate on prototypes allows clients to see the potential design in action and make modifications early in the development cycle.
03
Quality Control & Testing
Utilising tools like coordinate measuring machines (CMMs), 3D scanners, and Vision Measuring Machines (VMMs) to measure the dimensions and tolerances of parts with high accuracy.
Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
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Customisation & Flexibility
Overview
Our Engineering Analysis Facility specializes in designing and creating custom tools, machines, and fabrication components tailored to our customers' specific manufacturing needs. By leveraging advanced engineering analysis and cutting-edge technology, we transform conceptual designs, existing parts or existing design into practical, high-quality solutions. This could involve reproducing an existing tool, improving a part for enhanced performance or durability, reproducing obsolete components that are no longer available, or designing compatible parts that fit into an existing system or assembly. In the context of making tools, fabricating components, or designing machines, this facility understands the design, functionality, and materials of the item and then creates or improvise it.
Precision Measurement &
Tolerance
This phase is a critical first step in our engineering analysis process, where we establish the foundation for the entire project. This could involve reproducing an existing tool, improving a part for enhanced performance or durability, reproducing obsolete components that are no longer available, or designing compatible parts that fit into an existing system or assembly.
The first step is a physical inspection, where we closely analyse the part to identify critical elements such as materials, surface finishes, and mechanical characteristics. This inspection helps us understand the functionality and design intent behind the part, as well as any wear or damage that may affect its performance.
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Next, we proceed with precision measurement using a range of advanced tools, such as micrometers, calipers, coordinate measuring machines (CMMs), vision measuring machines (VMMs), 3D scanners and PMI Guns. These instruments allow us to capture highly accurate dimensional data, ensuring that every aspect of the part is meticulously recorded. For machines, this process includes measuring critical dimensions, tolerances, and performing alignment checks to ensure that the part will fit seamlessly within the larger system.
3D Scanning & Modelling (Digitalization)
In the 3D Scanning & Modelling (Digitalization) phase, our department leverages advanced technologies to create highly accurate digital representations of the part or tool being analysed. We begin by using 3D scanners, structured light scanners, to capture precise surface details and dimensions of the physical component.
Once the scan data is collected, we move into the CAD modeling phase, where the data is seamlessly imported into Siemens NX, our advanced Computer-Aided Design (CAD) software. This powerful tool allows us to transform raw scan data into precise, highly detailed 2D and 3D models of any part or equipment. This powerful tool enables us to transform the scanned data into a precise and fully editable digital model, ready for further analysis, modifications, or manufacturing.
In certain special cases where the required parts cannot be sent to us by our clients, we offer a convenient solution by sending our 3D scanners directly to their site. This approach fosters stronger collaboration with our clients, providing greater flexibility and improving overall efficiency.
Prototyping & Modelling
Once the prototype is made, it undergoes a thorough testing process to ensure that it meets the required specifications.
Seemless Reordering &
Design Continuity
We maintain master files and detailed records of every design, ensuring seamless reordering and easy modifications when needed. This system allows for efficient replication, upgrades, and continuity in production without the need for redesigning from scratch.
Advance Enginnering & Design
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Material Selection
We leverage machine learning technology to ensure precise data analysis and research.
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Alloy Forte
Coatings
PMI
Supported Net Zero Families by 2035
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Monthly Business Net Zero Conversions
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Sponsor Net Zero Scholars by 2035
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Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Supply Chain &
Inventory Management
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“Use this space to share reviews from customers about the products or services offered.”
“ No Blueprint? No Problem! One of the coolest aspects of our engineering facility is the ability to create something that doesn’t have a pre-existing design document. With just a physical part, our team can analyse it and produce a blueprint from scratch! ”
Knowledge
Nuggets
“ The accuracy achieved in engineering is staggering. Modern scanning technologies like 3D scanning and CMM (Coordinate Measuring Machines) can capture and create measurements with precision to the micron (1/1000th of a millimetre) ”
“ A surface roughness chart displays various types of finishes, with Ra values ranging from 12.5 μm Ra (very rough) to 0.4 μm Ra (very smooth). However, we are capable of achieving a
superior 0.2 μm Ra finish. ”
Knowledge
Nugget
“ A surface roughness chart displays various types of finishes, with Ra values ranging from 12.5 μm Ra (very rough) to 0.4 μm Ra (very smooth). However, we are capable of achieving a
superior 0.2 μm Ra finish. ”
Material Selection Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte. We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
Flexible Production Capacity
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Flexible Production Capacity
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the
1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Flexible Production Capacity
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the
1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Flexible Production Capacity
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Materials Expertise
As a custom parts and components manufacturer, the ability to select and work with a variety of materials—metals, plastics, composites, and alloys—is our forte.
Quality Assurance
We understand the properties of materials (strength, hardness, heat resistance, corrosion resistance etc.) which is essential for choosing the right material for each application.
We provide Advanced Coatings & Treatments whenever necessary.